Borg BL5001 Mechanical Digital Lock - Lever/Lever - Fire Rated - Multiple Finishes
At A Glance
(Not Fitted)
The Borg BL5001 is a medium-heavy duty fully mechanical digital lock from the BL5000 series - a step up from the lighter BL2000 family in clutch strength, coding chamber robustness, and cycle endurance. It suits a wide range of commercial and institutional applications, with fire rating to AS 1905.1-2005 (up to 4 hours depending on the doorset) and a cycle life of 100,000 operations. The fully mechanical design needs no batteries, no wiring and no power source of any kind.
The clutching lever on the keypad face remains free-turning until the correct PIN is entered, then engages to retract the latch. The inside lever is always free to turn, providing immediate egress from the secure side without any code. A free passage function via the F button allows the lever to be held disengaged for free access during service periods, and this function can be permanently deactivated if not required.
Code change on the BL5001 uses the tumbler system - the lock must be removed from the door and the cover plate lifted to reposition the red coded and blue uncoded tumblers with the included tweezers. For on-door EasiCode Pro code change combined with Marine Grade Pro construction, see the BL5001MGPROECP.
Five finish variants are available. The BL5001MGPRO (Black MG Pro) is not simply a colour choice - it carries 316 stainless steel internal components with MG Pro marine external coating, tested to 1,000 hours of continuous salt spray, and corrosion resistance warranted for 12 months. The remaining four finishes use standard PVD or external grade coatings suited to sheltered or internal applications. The MG Pro specification and what it means for coastal environments is explained in detail in our blog.
Usually same day if ordered before 11am AEST (excluding weekends and Qld public holidays)
Successfully tested up to 4 hours (depending on doorset) on fire door assemblies in accordance with AS 1905.1-2005 Fire Resistant Doorsets. The fire rating is doorset-dependent - confirm with the doorset manufacturer that all hardware in the assembly, including hinges, seals and closers, is rated and compatible. For a full guide to fire door lock compliance, see Fire Door Types and Smart Lock Certification and the heavy duty lock fire door section.
The black variant of the BL5001 uses 316 stainless steel internal components with MG Pro marine external coating, tested to 1,000 continuous hours of salt spray - a materially different specification to the other four finishes. Choose BL5001MGPRO for coastal, beachside, pool, and marine environments. Choose SS, SC, MG or PB for sheltered or interior applications. Our blog post on MG Pro, ECP and salt spray ratings explains the difference between MG Pro 2 and standard marine grade in detail.
Borg warrants corrosion resistance on the MG Pro finish for 12 months from date of sale under specified conditions. See the Borg Servicing Guide (PDF) for the maintenance schedule required to maintain this warranty, including monthly silicon lubricant application and annual internal servicing.
Entirely mechanical - no power source, no wiring and no battery maintenance at any point. What makes this different from a smart lock, and why it suits commercial fire doors, is explained in Buyer's Guide Chapter 16 - Mechanical Digital Locks.
To change the PIN: remove the lock from the door, remove the 4 red screws, lift the cover plate carefully (springs are attached), and hold the C tumbler depressed at all times. Using the included tweezers, reposition the red coded and blue uncoded tumblers for the new code - all square cut-outs must face outward and coloured marks face upward. Replace the cover, tighten the screws, and test the new code before refitting. This is the fiddly bench method - full procedure with photos is in our code change guide and the Borg standard chamber section. For on-door code change without removal, see the BL5001MGPROECP.
After entering the correct code and rotating the lever, press the F button to engage free passage mode - the lever becomes free-turning without requiring code entry for each use. To exit free passage mode: rotate the lever and press C until an audible click is heard. The free passage function can be permanently deactivated by removing the F tumbler if not required - useful on fire doors or access-controlled zones where holding the door on passage could create a compliance issue. For the differences between passage mode and holdback, see our Passage Mode vs Holdback guide.
100,000-cycle rating, clutching lever design, and AS 1905.1-2005 fire rating make this a genuine commercial-grade specification for institutional applications.
For maximum heavy duty consider the Lockwood 3572DX, Borg BL7701, or Carbine CDL7200 - see what separates heavy duty from medium-heavy duty.
Key Features
- Medium-heavy duty BL5000 series - strengthened clutch and coding chamber; cycle tested to 100,000 operations.
- Clutching external lever - free-turning until the correct code is entered; entering the code releases the lever to retract the latch.
- Inside lever always free to turn for immediate egress from the secure side - no code required to exit. The egress function cannot be disabled, which is why this model suits fire door applications.
- Fire rated to AS 1905.1-2005 for use on fire door assemblies (up to 4 hours depending on doorset) - see the Fire Door range for all fire-rated options.
- Fully mechanical - no batteries, no wiring, no power source; browse the full Digital Mechanical Locks range.
- Over 1,000 non-sequential code combinations; 10 numbered buttons (1-5 / 6-0) + F (free passage) + C (clear).
- Free passage function via F button - deactivatable by removing the F tumbler if not required.
- Code change via tumbler system - lock removal required to rearrange red coded and blue uncoded tumblers; bench method procedure detailed in our code change guide.
- No mechanical key override on this model - the BL5001MGPROECP is the key override variant.
- Soft grip lever handles on both sides - lever/lever configuration.
- 60mm heavy duty tubular latch (70mm latch available separately - see Accessories).
- Door thickness 35-54mm on standard fixings.
- Reversible on site for left-hand or right-hand door installations.
- Available in five finishes: Black MG Pro (316SS internals + 1,000hr salt spray tested), Satin Stainless, Satin Chrome, Black MG (standard external grade), and Polished Brass.
- Browse the full PIN Code lock range for other single-keypad options across the store.
Access Methods
What's in the Box

- 1 x Borg BL5001 external keypad and lever assembly
- 1 x inside lever handle assembly
- 1 x 60mm heavy duty tubular latch
- 1 x strike plate and box keep
- 2 x spindles (80mm and 90mm)
- M4 fixing screws (40mm, 50mm, 60mm options)
- 4 x 16mm screws
- 2 x coded tumblers (red - spare)
- 2 x non-coded tumblers (blue - spare)
- 1 x tweezers (for code change)
- 1 x hex wrench (Allen key)
- 1 x handle screw rubber grommet
Suitable Uses
- Fire-rated door assemblies on commercial, strata and residential properties (all finishes) - see our Fire Door category and the guide to fire door compliance for apartments.
- Coastal, beachside, pool and marine environments - specify BL5001MGPRO (Black MG Pro); for the ECP code change upgrade specify BL5001MGPROECP.
- Sheltered external applications - BL5001MG (black standard marine grade) or BL5001SS (satin stainless).
- Internal commercial, amenities and storeroom doors where a fire-rated, battery-free PIN access solution is required - any finish suits.
- Medium to heavy usage areas where 100,000 cycles and AS 1905.1-2005 fire rating matter - commercial hardware context.
- DDA-accessible installations where lever handles are required to reduce grip force - see also the flat-bar DDA lever option BL5401SSDDA for AS 1428.1 compliance. DDA guidance at the Buyer's Guide commercial section.
Available Finish Options
Black MG Pro
(This Product - BL5001MGPRO)
STK BL5001
Satin Stainless
BL5001SS
Satin Chrome
BL5001SC
Black MG (Standard)
BL5001MG
Polished Brass
BL5001PB
All finishes share the same mechanical specification. BL5001MGPRO is the only variant with 316SS internals and 1,000hr salt spray testing - confirm the correct finish before ordering for coastal environments.
BL5001 - Item Codes and Finish Variants
The BL5001MGPRO (Black MG Pro) is NOT simply a colour option - it carries 316 stainless steel internal components and 1,000hr salt spray testing, a materially different specification to the other four finishes which use standard PVD or external grade coatings.
All BL5001 variants use the tumbler code system (lock removal required to change code), suit doors 35-54mm thick, and are fire rated to AS 1905.1-2005. For on-door ECP code change and Marine Grade Pro construction combined, see the BL5001MGPROECP.
Accessories and Spare Parts
The BL5001 sits on Borg's 5000-series service-part platform. Terry's stocks the parts that keep these locks in service for years - from replacement keypads and scar plates to adaptor kits that allow a Borg 5000-series keypad to be fitted to a legacy Lockwood mortice lockcase. See our blog post on why our mech-digi range beats hardware store imitations for context on parts availability.
The BL5000KMG spare keypad is in chrome plated external grade finish. For the BL5001MGPRO coastal variant, confirm the finish match before ordering - the chrome keypad is not the MG Pro finish and should not be used as a like-for-like replacement in a corrosive coastal environment without approval. Contact Terry's to confirm the right part for your application.
The complete parts diagram is in the Borg 5000 Series Spare Parts Reference (PDF).
Full Specifications
Dimensions
Frequently Asked Questions
Remove the lock from the door. Turn the keypad face-down, remove the 4 red screws and lift the cover plate carefully (springs are attached). Hold the C tumbler depressed at all times. Using the included tweezers, reposition the red coded and blue uncoded tumblers for your new code - all square cut-outs must face outward and coloured marks must face upward. Replace the cover, tighten the screws, and test the new code before refitting. The code is non-sequential - 1234 can be entered as 4321, 3412, etc. The full Borg standard chamber procedure with photos is on our blog, and the Non-ECP User Manual (PDF) has the full step-by-step.
No. The BL5001MGPRO has 316 stainless steel internal components and MG Pro marine external coating tested to 1,000 hours of continuous salt spray. The other BL5001 variants use PVD or standard external grade coatings and are not rated for the same marine-grade specification. For coastal, beachside, pool or saltwater-adjacent environments specify BL5001MGPRO - or the BL5001MGPROECP if on-door code change is also needed. See our guide on what MG Pro means and the honest corrosion comparison across the three major brands.
The BL5001MGPROECP adds Borg's EasiCode Pro (ECP) on-door code change - no lock removal required, takes about 30 seconds on the door - and suits doors up to 80mm thick. The BL5001 requires lock removal to change the code and suits doors up to 54mm on standard fixings. Both are fire rated; both have a Marine Grade Pro black option. If frequent code changes are needed without a locksmith, the ECP model is the better choice. The ECP explainer covers what EasiCode Pro involves.
Enter the correct code, rotate the lever to retract the latch, then press F while the lever is still rotated. The lever is now free-turning without requiring further code entry. To cancel free passage: rotate the lever and press C until an audible click is heard. To permanently deactivate it: remove the 4 red screws on the back of the keypad, depress the F tumbler with a finger, lift it out with the tweezers, and replace the cover. The passage mode vs holdback guide explains when each mode suits different access-control scenarios.
Yes - the BL5001 is tested to AS 1905.1-2005 (up to 4 hours, depending on the doorset). The fire rating is doorset-dependent, not just a lock specification. The full assembly - hinges, seals, closers and the lock together - must be tested and certified as a unit. Confirm with the doorset manufacturer before specifying, and see our guide to fire door lock compliance for apartments and fire door types and certification.
Additional Information
The tumbler code system can be set with the lock on or off the door. It is strongly recommended to set and verify the new code on the bench before installation. This avoids having to remove a fitted lock for the first code change and lets you test the code thoroughly before the lock is in place. Use 3 to 7 digit codes using the spare tumblers supplied - the more tumblers in the coded position, the more combinations are available. The common bench method traps to avoid are documented on our code change blog.
The BL5001 is fire rated to AS 1905.1-2005. When specifying on a fire door, confirm that all other hardware in the fire door assembly - hinges, seals, closers and keeper/strike - is also fire rated and compatible with the doorset certification. The rating is always door-assembly-dependent, and a lock that is fire tested on one doorset cannot simply be assumed to maintain that rating on a different doorset without independent testing. Our fire-rated certification reference and the Fire Door chapter of the Buyer's Guide cover the compliance landscape in detail.
Monthly: apply a light spray of silicon-based lubricant (GT85 or equivalent) to the keypad and lever surfaces; wipe off excess. Do not use oil-based lubricants - they attract dust and salt residue into the mechanism. Annually: remove the lock and spray internally through the button holes; test all buttons and lever operation. Refer to the Borg Servicing Guide (PDF) for full instructions. Following this maintenance schedule is required to maintain the 12-month corrosion resistance warranty on the MGPRO finish.
The BL5000-series platform can be mounted to legacy Lockwood mortice lockcases via adaptor kits, converting an older key-operated lockset to PIN code access without replacing the door hardware. The BL50013572K suits the Lockwood 3572 (single-sided), BL50013572KBTB for back-to-back, and BL50013582K for the 3582 (open-out only). The Borg-to-Lockwood 3572 pairing is also well documented in the Lockwood vs Borg vs Carbine comparison blog.
The BL5001 holds a single active PIN at any time. Code changes require removing the lock from the door and working at a bench. For high-rotation environments - staff onboarding, contractor management, short-term rental - this is a meaningful operational constraint. For those applications the BL5001MGPROECP (on-door code change in 30 seconds) is the better fit. The honest limitations of mechanical digital locks are covered in full in our explainer.
Borg Locks are warranted against defects in materials and workmanship for 12 months from the date of sale under normal use and service. The warranty does not cover damage resulting from misuse, vandalism, or improper installation. Locks must not be dismantled - dismantling the lock voids the warranty. Corrosion resistance is warranted for 12 months on the BL5001MGPRO finish when the required maintenance schedule is followed. Warranty claims for products purchased through Terry's are managed by Terry's - contact the team directly to initiate a claim. This warranty operates alongside and does not limit your rights under the Australian Consumer Law.
Borg BL5001 - FAQ, Specifier and Owner's Guide
Everything below helps you buy, install, operate and service the BL5001. For the full mechanical digital lock picture see Buyer's Guide Chapter 16 - Mechanical Digital Locks. For brand comparison see Lockwood vs Borg vs Carbine.
Fire Rating and Compliance
The BL5001 has been tested as part of fire door assemblies (the whole door system - door, frame, seals, hinges, closer, and lock together) and passed for up to 4 hours in that context. The rating is not a standalone lock property. On a different doorset the result may differ, which is why you confirm the specific assembly certification with the doorset manufacturer before specifying. For the mechanics of fire testing in Australia see Fire Door Types and Smart Lock Certification.
Fire door compliance requires that the door can close and self-latch from any open position. If the F button is engaged and the lever is held open, the latch cannot retract on door closure - which defeats the self-latching requirement. For fire door applications, remove the F tumbler to permanently deactivate free passage, or implement a process that ensures the F mode is never left active on a fire door. See Passage Mode vs Holdback Mode for the full fire door treatment.
The lever/lever configuration and the inside lever's free operation (no grip required to exit) are DDA-favourable. However, the AS 1428.1 standard for DDA compliance is prescriptive about lever geometry, including the flat-bar lever profile. If the installation is being assessed against AS 1428.1 specifically, consider the BL5401SSDDA which is specifically designed to that standard with an AS 1428.1 flat-bar DDA lever. The DDA options section of the heavy duty lock guide covers the key products.
Marine Grade and Coastal Selection
BL5001MGPRO only. It is the only variant with 316 stainless steel internals and 1,000-hour salt spray testing. The other four finishes will corrode in a coastal or pool environment at a pace that voids the warranty. If you also need on-door code change, the BL5001MGPROECP combines MG Pro with EasiCode Pro. Our guide to where MG Pro is needed explains the selection logic.
In sheltered external locations - where the lock is protected from direct rain and spray - yes. The satin stainless and standard marine grade black (BL5001MG) are suited to sheltered external. For locations with direct weather exposure, salt air, or salt spray, the BL5001MGPRO is the correct specification. "Sheltered external" means under an awning or verandah with no direct sea-spray or pool splash exposure - not waterfront or beachside. The realities of coastal environments for door hardware are covered on our blog.
No - the 12-month corrosion resistance warranty applies specifically to the BL5001MGPRO finish. The other four finishes carry the standard 12-month materials and workmanship warranty only. For the MGPRO warranty to apply, the required maintenance schedule (monthly silicon lubricant, annual internal servicing) must be followed.
Codes and Code Change
No. Like all Borg mechanical coding chambers, only the combination of buttons pressed counts - not the sequence. So 1234 is entered successfully as 1234, 4321, 3412, 2143 or any other order. This is inherent to how mechanical coding tumblers work. The implication is that every button in your code must be distinct - if you use the same button twice in a traditional sense, the chamber only registers it once. Choose a spread of buttons rather than repeated digits.
There is no code recovery without removing the lock. The coding chamber is read by physically repositioning the tumblers - you cannot tell the current code by pressing buttons in sequence or using a factory reset. If the code is lost, a locksmith removes the lock and reads the current tumbler positions. Keep the current code documented securely. The Borg standard chamber section covers code identification and recovery.
3 to 7 digits, set by how many tumblers you place in the coded (red) position. The lock ships with 2 red and 2 blue spare tumblers in addition to those already in the chamber. More digits in the coded position means more combinations available; fewer digits means simpler codes but fewer combinations. The over-1,000-combinations figure assumes a reasonable code length with available tumblers. The Non-ECP User Manual (PDF) has the detailed tumbler positioning instructions.
Installation and Fit
Timber, composite, steel or aluminium doors 35-54mm thick on the standard fixings. The drilling template is in the BL5001/BL5401/BL5701 Drilling Template (PDF). For aluminium narrow-stile frames or gates, the BL5001 may not be a straight fit without a scar plate - check the stile width against the base dimensions before ordering.
The standard latch included is 60mm backset. A 70mm latch is available separately - contact Terry's to confirm the current stock item for the BL5001 70mm option. The Non-ECP User Manual (PDF) includes the latch installation instructions and the available backset options.
No - it is reversible on site for left-hand or right-hand doors. The handing procedure is in the Non-ECP User Manual (PDF). Note that the handing chart in that manual covers both the BL5001 and the wider BL5000 series.
Yes, via the dedicated adaptor kits. The BL50013572K suits the Lockwood 3572 (single-sided) and BL50013572KBTB for back-to-back. The BL50013582K suits the Lockwood 3582 on outward-opening doors. The retrofit approach is popular in commercial buildings where the existing door hardware is retained and only the lock cylinder and escutcheon are replaced with the Borg keypad.
Spares and Servicing
The BL5001 platform has a good spare parts ecosystem. The main serviceable items are: the BL5000KMG replacement keypad (chrome plated external grade); SPBL5001 stainless scar plates and SPBL5001MB black scar plates for covering old hardware footprints; and the BLSFTUMBLER F tumbler. The full parts diagram is in the Borg 5000 Series Spare Parts Reference (PDF).
The BL5001 sits in the middle tier - stronger and more cycle-durable than the BL2000 entry range, but below the heavy-duty tier of the Lockwood 530DX mortice and Carbine CDL7200. Key differences: the 530DX uses a mortice lockcase (more secure bolt format, handed, special order); the CDL7200 is rated for the highest traffic and has fire certification and BCA lever options; the BL5001 has the strongest fire-door credentials in its class, five finish options including coastal MG Pro, and the best spare-parts ecosystem. See the full Lockwood vs Borg vs Carbine comparison and the heavy duty vs medium-heavy duty decision guide.
Related Products, Guides and Chapters
Sister and variant products: BL5001MGPROECP (ECP on-door code change + Marine Grade Pro) - BL5051MGECP (back-to-back keypads, both sides PIN) - BL5401SSDDA (DDA AS 1428.1 lever) - BL5771MGPROECP (BTB with key override, marine grade)
Accessories and spares: BL5000KMG spare keypad - SPBL5001 scar plates (stainless) - SPBL5001MB scar plates (black) - BLSFTUMBLER F tumbler - BL50013572K Lockwood 3572 adaptor
Heavy duty alternatives: Borg BL7701 - Lockwood 3572DX - Carbine CDL7200
Buyer's Guide chapters: Ch 16 - Mechanical Digital Locks - Ch 05 - Fire Door Smart Locks
Key blogs: Lockwood vs Borg vs Carbine - Heavy Duty Commercial Mechanical Digital Locks - MG Pro and ECP Explained - Changing Codes on Mechanical Digital Locks - Passage Mode vs Holdback Mode - Fire Door Types and Certification - Scar Plates Guide - Why Our Mech-Digi Range Beats Hardware Store Imitations
What's In The Box - Borg BL5001

- 1 x Borg BL5001 external keypad and lever assembly
- 1 x inside lever handle assembly
- 1 x 60mm heavy duty tubular latch
- 1 x strike plate and box keep
- 2 x spindles (80mm and 90mm)
- M4 fixing screws (40mm, 50mm, 60mm options)
- 4 x 16mm screws
- 2 x coded tumblers (red - spare)
- 2 x non-coded tumblers (blue - spare)
- 1 x tweezers (for code change)
- 1 x hex wrench (Allen key)
- 1 x handle screw rubber grommet
Borg BL5001 - Real Installations
























Borg BL5000 Series - Dimensions
Borg BL5000 Series - Product Brochure
Borg Locks Warranty
Borg products sold in Australia are covered against mechanical defects in materials and workmanship under normal use and service. Warranty claims are handled by Terry's Tradies Pty Ltd and its associated websites, trading names, and subsidiaries.
Warranty Summary
What the Warranty Covers
- Mechanical defects in materials and workmanship
- Defects arising under normal use and service conditions
- Repair or replacement of defective units at the discretion of the Australian distributor (LSC)
What the Warranty Does Not Cover
- Damage arising from misuse, vandalism, or abuse
- Damage resulting from improper installation
- Locks that have been dismantled - dismantling invalidates the warranty
- Normal wear and tear
- Cosmetic damage not affecting function
How to Make a Claim
- Contact Terry's Tradies Pty Ltd first if you purchased through us or one of its associated trading names - we will assess the issue and manage the warranty process with LSC on your behalf. You do not need to contact LSC or Borg Locks UK directly.
- Have your proof of purchase ready (receipt or order confirmation).
- Warranty claims for Borg products in Australia are processed through LSC, the authorised Australian importer and distributor. Where an item is returned to LSC, freight charges must be prepaid and the item returned within the warranty period.
- If LSC finds the returned item to be defective, it will be repaired or replaced, and a detailed assessment report is provided to the customer after examination.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The Borg manufacturer warranty above operates alongside - and does not limit - these statutory rights.
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